Batch planning
Plan runs from sales orders, stock on hand, line capacity and shelf life, so you make what will sell while it is fresh.
Layer 3 of 7 · Production Line
From pulper to pallet, one batch record.
Plan batches from orders, stock and line capacity. Run each process step with its limits, record filling, coding and packing on the floor, and give every bottle a batch code that links back to its lots, recipe version and operators.
Filled5,812
Rejects96
Line speed120 bpm
| Step | Target | Actual | By | Status |
|---|---|---|---|---|
| Pulping | Brix 13-15 | 14.1 | Ravi | Done |
| Pasteurising | 90 °C / 30 s | 91.2 °C / 32 s | Auto | Done |
| Hot filling | 85 °C min | 86.4 °C | Auto | Running |
| Coding | MM0918 BB 27/11 | Verified | Asha | Done |
| Cartoning | 24 per case | 242 cases | - | Queued |
What Production Line does
Built for the way your floor works.
Process steps with limits
Pasteurisation temperature and hold time, homogeniser pressure, fryer oil temperature or oven time, each with alerts when out of limit.
Filling and packing
Good, rejected and sampled units per shift, with case and pallet counts that feed finished-goods stock directly.
Batch codes and labels
Batch code, manufacturing date and best-before date sent to coders and label printers from the batch record.
Downtime and changeovers
Log stoppage reasons, CIP cleaning and flavour changeovers, and see where line time actually goes.
Material reconciliation
Issued against used against returned for every batch, with variances flagged before the batch is closed.
How it flows
Five steps, one record.
PlanBatch from orders and stock
IssueLots drawn FEFO
ProcessSteps recorded with limits
Fill and codeBatch code and dates
PackCases into finished stock, on hold for QC
Questions
About Production Line
Yes. The floor view runs on tablets and phones with large buttons and short forms, and works in Kannada and English.
Common PLCs, weighing scales and batch coders can be connected so readings and codes are captured without retyping.
No. Packed stock sits in QC hold until the batch is released by your QC head. Only then can it be dispatched.
Batch awaiting releasePlant 01 · Line 01
Your next batch can sell out fresh.
- Product
- Your best seller
- Trial
- 30 days, one plant
- Setup
- Recipes and lots imported with you
- Card needed
- No
Released by: you, after your first batch
Contact us first